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Enduro Oil Cooler Install Guide

RELEASE OF LIABILITY AND PRODUCT WARRANTY

READ CAREFULLY – THIS AFFECTS YOUR LEGAL RIGHTS

By installing or using this product, you understand and agree with the following: If you do not agree, do not proceed with the installation and return this product within 30 days for a full refund of the purchase price from the company from which you have purchased it.

  • I understand and agree that this product is intended to be installed for use on private roads and in jurisdictions where the use of this product is deemed legal by the local authorities. Furthermore, I understand and agree Unplugged Performance does not have any knowledge or control of regulations in my local jurisdiction, and it is up to me to determine if the product is acceptable for use with my vehicle.
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  • I understand and agree that if this product is given to an installer for installation on my vehicle, I have read and agreed with all the previous, even if I am not personally installing these parts on my vehicle. Furthermore, I understand and agree that this product should be installed by a trained professional that is familiar with both the vehicle as well as this product. Furthermore, I understand and agree that I and/or my chosen installer will follow the installation instructions carefully and dutifully test the vehicle post-installation in a safe and controlled environment to ensure proper operation.
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If you do not agree with any of the above statements, you should return the product immediately. For more information please see our Terms and Conditions

CONTENTS LIST:

  • ENDURO OIL COOLER

TOOL LIST:

  • 3in EXTENSION
  • 5in EXTENSION
  • 22MM SOCKET
  • 4MM ALLEN WRENCH
  • 8MM ALLEN SOCKET
  • FLUID TRANSFER PUMP
  • OIL FILTER REMOVAL TOOL
STEP 1

PREPARE ENDURO OIL COOLER

Begin by removing 5 4mm allen bolts that secure the top of the oil cooler. (Figure- 1) Next take out the filter and separate filter from mounting section. (Figure- 2)

STEP 2

INSTALLING ENDURO OIL COOLER

Begin by removing the factory oil filter by using an oil filter removal tool.

Have something to catch the oil as it will come out of the filter and drive unit. (Figure- 3)

Next, take the portion of the oil cooler that has the 22mm nut and place that inside of the oil cooler along with a 22mm socket and the 5in extension (3in for front unit). (Figure- 4)

Orient the cooler so that the reduced fins are pointing towards the axel. (Figure- 5)

Tighten the 22mm nut to 28nm.

Press the filter into place ensuring it is secure and reinstall the front plate with the 5 4mm allen bolts. (Figure- 6)

STEP 3

REFILLING THE DRIVE UNIT

Begin by locating the fill port, it is a gold color and to the left of the OEM oil filter location. (Figure- 7)

Remove the plug using an 8mm allen socket.

Once removed, use your fluid transfer pump to begin refilling drive unit until oil comes out of the fill port.

Once the oil stops coming out of the fill port. (Figure- 8)

DRIVE UNIT FLUID: VALVOLINE ATF DEXRON VI/ MERCON LV

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