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Installation Manual

Tesla Model 3


 
 

Model S - Plug-n-Play High-Performance Shocks for Air Suspension Installation Guide

RELEASE OF LIABILITY AND PRODUCT WARRANTY

READ CAREFULLY – THIS AFFECTS YOUR LEGAL RIGHTS

By installation or use of this product you understand and agree with the following. If you do not agree, do not proceed with installation and return this product within 30 days for a full refund of the purchase price from the company from which you have purchased.

  1. I understand and agree that this product is intended to be installed for use on private roads and in jurisdictions where the use of this product is deemed legal by the local authorities. Furthermore I understand and agree Unplugged Performance does not have any knowledge or control of regulations in my local jurisdiction and it is up to me to determine if the product is acceptable for use with my vehicle.

  2. I understand and agree that if this product is given to an installer for installation on my vehicle, I have read and agreed with all of the previous, even if I myself am not personally installing these parts on
    my vehicle. Furthermore, I understand and agree that this product should be installed by a trained professional that is familiar with both the vehicle as well as this product in particular. Furthermore, I understand and agree that I and/or my chosen installer will follow the installation instructions carefully and dutifully test the vehicle post-installation in a safe and controlled environment to ensure that it is operating properly.

  3. I understand and agree that by installing this product Unplugged Performance and all associated persons and entities as well as the vehicle manufacturer and all associated entities must be held harmless in the event of any suit, damages, or other legal action. Furthermore, I hereby release Unplugged Performance and any associated entities from any and all liability for any potential claim or claims.

If you do not agree with any of the above statements you should return the product immediately.


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FIGURE-1

STEP 1: Front Air Strut assembly removal

Figure 1: Depressurize and bleed the air bladder using 12mm line wrench (some new Model S vehicles will have the air line located above the strut) (torque 5 nm)

Figure 2: Disconnect the end link using 18mm socket and T-30 Torx bit (torque 70 Nm)

Figure 3: Disconnect the lower control arm using 21mm wrench (torque 130 Nm)


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FIGURE-2

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FIGURE-4

STEP 2: Front Air STRUT ASSEMBLY removal COnt'd

Figure 4: disconnect the upper ball joint from the upper control arm using a T-50 Torx and a 15mm spanner (torque 60 Nm)

Figure 5: Disconnect the brake line from the brake line bracket clip

Figure 6: remove the lower fork bolt using Torx T-50 bit (torque 65 Nm)


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FIGURE-5

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STEP 3: Front Air STRUT ASSEMBLY removal COnt'd

Figure 7: Remove plastic cover in the front hood bay to access the strut bolts

Figure 8: Unscrew the strut bolts on top of the strut tower using 13mm socket (torque 39 nm)

Figure 9: Create a wide opening of the fork with a wedge tool to separate the air strut assembly from the fork


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FIGURE-8

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FIGURE-10

STEP 4: Front Air Shock removal

Figure 10: Remove the air strut assembly

Figure 11: Using a specialized tool, unscrew the top cap for the air strut assembly

Figure 12: Unscrew the bolt holding the stock shock into the air strut assembly using 17mm


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FIGURE-11

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STEP 5: Front Air shock removal COnt'd

Figure 13: Depending on the model year and version Tesla Model S, you may or may not require the included collar. Discard if unnecessary

Figure 14: Dampening adjustability is rated from1-4 complete turns on the adjustment point with a 3mm hex bit. Please locate the dampening chart below the instructions for our recommended settings

Figure 15: Take the O-ring and the space ring from the stock shock and place it on the Unplugged shock


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FIGURE-14

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FIGURE-16

STEP 6: Front Air shock replacement

Figure 16: Place the Unplugged Shock into the strut assembly and re-bolt it in

Please use 25-27ft/lbs and blue (medium) thread locker when installing these. Be very careful if using an impact, as not to damage and overtorquing the threading.

Figure 17: We recommend using a compressor with a rubber tip to tighten the seal of the air bladder and reseat the O-ring shock. Please make sure you test for air leaks.

Figure 18: Reposition the air strut assembly with the new shock back into the top mount strut sub frame and insert back into shock fork.


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FIGURE-17

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FIGURE-18


STEP 7: Front Air strut assembly reinstall

Figure 19: Reversing the process, tighten the fork bolt, tighten the bolts on top of the strut tower, reinstall the plastic cover, retighten the lower bracket using Torx T-50, reconnect the brake line to the bracket clip, reconnect the upper ball joint with the upper control arm using a T-50 Torx and a 15mm spanner, reconnect the lower control arm using 21mm wrench, reconnect the end link using 18mm and T-30 torx bit, and then pressurize the air bladder using 12mm line wrench.


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FIGURE-19


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FIGURE-20

STEP 8: rear Air strut assembly removal

Figure 20: Remove fender liner with 10mm and clips

Figure 21: Depressurize and bleed the air bladder using 12mm line wrench (torque 5 Nm)

Figure 22: disconnect lower shock bolt using 21 mm spanner and 21mm socket (torque 140 Nm)


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FIGURE-21

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FIGURE-23

STEP 9: rear Air strut assembly removal cont'D

Figure 23: Disconnect the rear suspension link assembly with 15mm (torque 135 Nm)

Figure 24: Disconnect emergency brake servo motor from the wiring harness

Figure 25: Disconnect servo motor the from the brake assembly with Torx T-25 wrench

 


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FIGURE-24

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FIGURE-26

STEP 10: rear Air strut assembly removal cont'D

Figure 26: Disconnect the toe link assembly using a 18mm spanner and socket (torque 130 Nm)

Figure 27: Unscrew the rear air strut assembly bolts with a 15mm socket(torque 40 Nm)

Figure 28: remove air strut assembly from rear strut mount

 

 


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FIGURE-27

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FIGURE-29

STEP 11: rear Air shock removal

Figure 29: Remove air strut top plate with 13mm socket

Figure 30: Using a specialized tool, unscrew the top cap for the air strut assembly

Figure 31: Unscrew top bolt that holds shock in air strut assembly


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FIGURE-30

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FIGURE-31


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FIGURE-32

STEP 12: rear Air shock removal cont'D

Figure 32: Loosen rear stock shock from air strut sleeve

Figure 33: Take the stock O-ring and the spacer ring from the stock shock and place it on the Unplugged Shock, Install extra supplied Collar by simply sliding on until it stops. Shock should appear as shown prior to installing airbag. 

Figure 34: Place the Unplugged shock in the air strut assembly  

 

NOTE: Failure to install collar on rear shock can result in damage to air system. 

 


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FIGURE-33

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FIGURE-35

STEP 13: rear Air shock replacement

Figure 35: retighten the shock bolt, then screw the top cap seal with specialized tool

Figure 36: We recommend using a compressor with a rubber tip to tighten the seal of the air bladder and reseat the O-ring shock. Please make sure you test for air leaks.

Figure 37: Reposition the air strut assembly with the new shock back into the top mount strut sub frame and insert back into shock fork.


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FIGURE-36

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FIGURE-37


STEP 14: rear Air shock reinstall

Figure 38: Reversing the process, tighten the fork bolt, tighten the bolts of the strut tower, connect the toe link assembly using 18mm spanner and socket, reconnect emergency brake servo motor from the wiring harness and from the brake assembly with Torx T-25 wrench, connect the rear suspension link assembly with 15mm, connect lower shock bolt using 21 mm spanner and 21mm socket, pressurize  the air bladder using 12mm line wrench, and replace the fender liner with 10mm and clips.

 


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FIGURE-38


RECOMMENDED DAMPER SETTINGS:
    • Comfort

    • Front - 1 Rotation from full Soft
    • Rear - 1 Rotation from full Soft
    • Performance

    • Front - 2 Rotations from full Soft or hard
    • Rear - 2 Rotations from full Soft or hard
    • Track

    • Front - 4 Rotations from full Soft
    • Rear - 4 Rotations from full Soft

    ***WE RECOMMEND PERFORMING A VEHICLE SUSPENSION ALIGNMENT ONCE THE INSTALLATION HAS BEEN COMPLETED***

    PLEASE NOTE:

    MAKE SURE TO TORQUE WHEELS TO 129LBS/FT
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