Q: Is a forged wheel like this actually stronger than my cast Tesla wheel?
Forging starts with a solid aluminum billet and compresses it under enormous pressure, aligning the grain to follow the wheel’s shape. Casting pours molten metal into a mold, which leaves a looser, more porous structure. The forged result resists cracking and bending better at a given weight, which matters on a two-ton Plaid hitting broken pavement. That’s why every wheel in our lineup is forged.
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