Q: Why forged instead of Tesla’s factory-cast wheels?
Tesla’s cast wheels can crack under a hard impact. Forging squeezes a solid aluminum billet under heat and pressure, giving a denser grain that resists bending and cracking during daily abuse. The PD wheel was over-engineered from the start for police-duty punishment, so it carries that toughness into ordinary driving. Lighter rotating mass is a bonus on top of the durability.
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